2sDR

Upscaling of two step dust recycling process for EAF dust

Zinc is mainly used for the galvanization of steel products to protect them against corrosion. After the lifetime of these products (e.g. car bodies or construction elements) they return to the steel mill as scrap, if recycled. The Electric Arc Furnace (EAF) is the common recycling facility for this purpose and uses up to 100% scrap. Within this process, roughly 20 kg of zinc containing dust is produced per ton of steel, ending up in 1.3 mio tons of so called EAF dust per year in Europe. At present, only about half of this amount is treated in huge centralized facilities, recovering only zinc.

The novel ‘2sDR’ (two-step dust recycling) process represents the first zero-waste technology for zinc recycling and offers a flexible, environmental friendly and effective solution for steel mills to operate their own recycling process avoiding transport or disposal costs.

The process consists of two steps, using two different metallurgical technologies: The material is clinkered in a short rotary kiln to remove harmful elements and then reduced in an Electric Arc Furnace. Zinc is extracted via the off gas as Oxide and can be sold, iron occurs in form of an alloy that is reused in iron and steel industry. The residual slag can be used for construction purposes.
During the project duration, this process will be up scaled to semi-industrial size, technological and financial viability will be proven. Based on the outcome of this project, the technology is brought to market and the first recycling plant using the proposed ‘2sDR’technology shall be erected in Austria.

Duration: 01/2020 – 12/2021

Partner: Montanuniversität Leoben (Chair of Nonferrous Metallurgy, Partner: Lead), ARP GmbH, Politecnico di Milano, Primetals Technologies Austria GmbH, Marienhütte GmbH, Slovenian National Building and Civil Engineering Institute